Project Report on HIGH ALUMINA REFRACTORY BRICK PLANT

35000 INR/Piece

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Project Report on HIGH ALUMINA REFRACTORY BRICK PLANT Price And Quantity

Price 35000 INR/Piece
Minimum Order Quantity 1 Piece

Plant Area Requirement Approx. 1,000 to 5,000 sq m (varies by capacity).
Finished Product Specification High alumina bricks with Al₂O₃ content usually between 45% to 90%, bulk density 2.4 - 2.7 g/cm³, cold crushing strength ≥ 500 kg/cm².
Utilities Requirement Water supply, electricity (three-phase), compressed air.
Product Name HIGH ALUMINA REFRACTORY BRICK PLANT
Environmental Controls Dust extraction systems, effluent treatment required as per industrial norms.
Application Manufacture of high alumina refractory bricks for industrial furnaces, steel plants, cement kilns, and thermal power stations.
Firing Kiln Type Tunnel kiln or shuttle kiln depending on production scale.
Raw Materials Bauxite, Clay, Water, Binding agents, Additives.
Product Uses Lining in furnaces, incinerators, foundries, and reactors with high temperature exposures.
Quality Standards IS: 6, IS: 8 BIS standards for high alumina bricks.
Process Technology Mixing, Molding, Drying, Firing at high temperature (1500-1800°C).
Annual Production Capacity About 3,000 to 10,000 tons (dependent on plant size).

Project Report on HIGH ALUMINA REFRACTORY BRICK PLANT Trade Information

Supply Ability 1 Piece Per Day
Delivery Time 2-3 Days
Main Domestic Market All India

Product Description

HIGH ALUMINA REFRACTORY BRICK PLANT [Eiri-1465]

Refractories are materials that provide linings for high-temperature furnaces and other processing units. Refractories must be able to withstand physical wear, high temperatures (above 538°C [1000°F]), and corrosion by chemical agents. There are two general classifications of refractories, clay and nonclay. The six-digit source classification code (SCC) for refractory manufacturing is 3-05-005. Clay refractories are produced from fireclay (hydrous silicates of aluminum) and alumina (57 to 87.5 percent). Other clay minerals used in the production ofrefractories include kaolin, bentonite, ball clay, and common clay. Nonclay refractories are produced from a composition of alumina (<87.5 percent), mullite, chromite, magnesite, silica, silicon carbide, zircon, and other nonclays. Refractories, a key input for iron and steel making, assume ever increasing role due to high stress on production of high quality sophisticated steels, which alone accounts for the consumption of nearly 70% of total refractories produced.Refractories in general, are the non-metallic materials that are hard to melt at high temperature and having enough mechanical strength and heat resistance to withstand rapid temperature change, including repeated heating and cooling and resistance to molten slag and metals. Refractories are material having melting points with properties that make them suitable to act as heat-resisting barriers between high and low temperature zones. The value of refractories is judged not merely by the cost of the material itself, but by the nature of job and/or its performance in a particular situation. Specifically, the performance of a refractory depends on its qualities and quantities in three phases- solid, glass/liquid, and pores- which govern the ultimate property of a refractory material.

Note: ITI can modify the Capacity and Project Cost based on your requirement.

Contents of the Project Reports

Introduction
Uses and Applications
Properties
Market Position
Present Manufacturers
Detailed Process of Manufacture
Formulations
B.I.S. Specifications
Process Flow Sheet Diagram, Plant Layout,
Cost Economics with Profitability Analysis
Capacity
Land & Building Requirements with Rates
List & Details of Plant and Machinery with their Costs
Raw Materials Details/List and Costs
Power & Water Requirements
Labour/Staff Requirements
Utilities and Overheads
Total Capital Investment
Turnover
Cost of Production
Break Even Point
Profitability
Land Man Ratio
Suppliers of Plant & Machineries and Raw Materials
Cash Flow Statement
Repayment Schedule
Interest Chart
Depreciation Chart
Projected Balance Sheet for 5 Years etc.