Project Report on Master Batches (Colour & Filler) [Eiri-1576]

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Project Report on Master Batches (Colour & Filler) [Eiri-1576] Price And Quantity

Price 35000 INR/Piece
Minimum Order Quantity 1 Piece

Supporting Data Includes raw material, plant machinery, manufacturing process, quality control, financial analysis, and project implementation schedule
Report Contents Detailed feasibility studies, market analysis, production methods, raw material requirements, suppliers, plant layout, process flow diagrams, project financials
Edition Latest Edition
Publisher Engineers India Research Institute
Pages Approx 170-200 pages
Coverage Technical, economic, and commercial aspects of setting up a Master Batches (Colour & Filler) manufacturing plant
Target Audience Entrepreneurs, consultants, engineers, project managers, investors
Market Focus India and international markets
Product Name Project Report on Master Batches (Colour & Filler)
Binding Type Hard Cover
Format Availability Available as Hard Copy and Soft Copy (PDF) on request
Consultancy Support Available by EIRI for Implementation/Setup
Language English
Report Format Book, Hard Bound
Application Plastic Industry (Colour & Filler master batches production)
Customisation Project report can be customised as per client's requirements
Category Industrial Project Report
Product Code EIRI-1576

Project Report on Master Batches (Colour & Filler) [Eiri-1576] Trade Information

Supply Ability 1 Piece Per Day
Delivery Time 2-3 Days
Main Domestic Market All India

Product Description

Master Batches (Colour & Filler) [Eiri-1576]

As the name Suggests the predispersed colors or color concentrates contain a high ropertion (20-50% or even more) of pigment by weight uniformely dispersed in a suitable carrier resin. The carrier resin may be a liquid or solid. In the former case the product is a liquid dispersion while in the latter case the product is known as solid predispered colour. Liquid dispersions may be available as low viscosity materials for plastisols, or high viscosity pastes for thermoplastics. Solid concentrates in the form of powders they are suitable for use in powder resins. These concentrates are usually marketed for specific or a group of related plastics. Some so called universal dispersions are also available in the market. The carrier resin is selected upon the type of polymer to be processed. Concentrates, when added to the base polymer (let down resin) in specified proportion, give the desired quantity of the colour in the finished product for the desired application the simplest example is that of carbon black masterbatch for polyethene. A concentrate containing 25% carbon black in a suitable grade of polyethene is formulated. This when added in 10% proportion (10 parts of concentrate + 90 parts of natural PE) gives 2.5% carbon black in the finished product eg. polytheylene film. The carrier may generally be a mixture of one or more polymers with one or more surfactants. The carrier is usually other than the plastic to be coloured. Low melting polyamides have excellent pigment dispersion characteristics and hence are suitable for the job as a carrier. Ethylene vinyl acetate and LDPE are often used as dispersion media in predispersed colouts which are to be used for define resins due to their better dispersion properties, capacity for high pigment loadings and compatibility with a variety of other resins. For solution vinyl coatings a co-polymer resin is frequently used which provided high shear.

Cost Estimation
Plant Capacity 2000 MT. Nos/Day
Land & Building (Area 1000 sq.mt.) Rs. 87 Lacs
Plant & Machinery Rs. 24 Lacs
W.C. for 1 Month Rs. 16 Lacs
Total Capital Investment Rs. 1.34 Cr.
Rate of Return 25%
Break Even Point 64%

Note: ITI can modify the Capacity and Project Cost based on your requirement.

Contents of the Project Reports

Introduction
Uses and Applications
Properties
Market Position
Present Manufacturers
Detailed Process of Manufacture
Formulations
B.I.S. Specifications
Process Flow Sheet Diagram, Plant Layout,
Cost Economics with Profitability Analysis
Capacity
Land & Building Requirements with Rates
List & Details of Plant and Machinery with their Costs
Raw Materials Details/List and Costs
Power & Water Requirements
Labour/Staff Requirements
Utilities and Overheads
Total Capital Investment
Turnover
Cost of Production
Break Even Point
Profitability
Land Man Ratio
Suppliers of Plant & Machineries and Raw Materials
Cash Flow Statement
Repayment Schedule
Interest Chart
Depreciation Chart
Projected Balance Sheet for 5 Years etc.